Cornelius 2232MS Wartungshandbuch

1IMI CORNELIUS INC.ONE CORNELIUS PLACEANOKA, MN. 55303–6234TELEPHONE (800) 238–3600FACSIMILE (612) 422–3232WARRANTYIMI Cornelius Inc. warrants that al

10 0713OPTIONAL WATERPRESSURE BOOSTER KITSHUTOFFVALVEWATERTANKPRESSURESWITCHCHECKVALVEWATER PUMP(90–GPH) (341–LPH)SERVICEVALVEWATERSURGE TANKSERVICEVA

071311OPTIONAL WATERPRESSURE BOOSTER KITSHUTOFFVALVEWATERTANKPRESSURESWITCHCHECKVALVEWATER PUMP(90–GPH) (341–LPH)SERVICEVALVEWATERSURGE TANKSERVICEVAL

12 0713OPTIONAL WATERPRESSURE BOOSTER KITSHUTOFFVALVEWATERTANKPRESSURESWITCHCHECKVALVEWATER PUMP(90–GPH) (341–LPH)SERVICEVALVEWATERSURGE TANKSERVICEVA

071313AIR COMPRESSOR KIT (OPTIONAL)CO2/AIR CHANGEOVERVALVESUGAR BASED SYRUP(60–PSI) (4.14 BARS)DIET SYRUP(12–PSI) (.83 BARSCO2 CHECK VALVESYRUP TANK K

140713FIGURE 8. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATION WITH OPTIONAL SYRUP TANKS HOOKUP)1234567891011121314151617SPRITEDIETORANGECOKECOKECOKEC

150713CONNNBR Part No. DESCRIPTION QTY.1770409000 3/8 Swivel - 3/8 Barb Elbow 1311304000 Gasket 1309852000 170 Oeitker Clamp 22770695000 1/2 x 3/8 x 3

16partnumFIGURE 9. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSERWITH OPTIONAL SYRUP TANKS HOOKUP12345678910111213141516171819cokecokecokeoran

170713CONNNBR Part No. DESCRIPTION QTY.1770409000 3/8 Swivel -///8 Barb Elbow 1311304000 Gasket 1309852000 170 Oeitker Clamp 22770695000 1/2 x 3/8 x 3

18partnumFIGURE 10. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATIONWITH BULK SYRUP TANK HOOKUP)123456789101112131415161718SPRITEDIETORANGESYRUPBULKTANK

190713CONNNBR Part No. DESCRIPTION QTY.1770409000 3/8 Swivel -///8 Barb Elbow 1311304000 Gasket 1309852000 170 Oeitker Clamp 22770695000 1/2 x 3/8 x 3

IMI CORNELIUS INC.One Cornelius PlaceAnoka, MN 55303–6234Telephone (800) 238–3600Facsimile (612) 422–3246BEVERAGE DISPENSING SUPPORT SYSTEM ASSEMBLY

20partnumFIGURE 11. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSERINSTALLATION WITH BULK SYRUP TANK HOOKUP)12345678910111213141516171819cokeco

210713CONNNBR Part No. DESCRIPTION QTY.1770409000 3/8 Swivel -///8 Barb Elbow 1311304000 Gasket 1309852000 170 Oeitker Clamp 22770695000 1/2 x 3/8 x 3

071322 SERVICE AND MAINTENANCEBEVERAGE CONTROL PANELASSEMBLY SERVICE ANDMAINTENANCECARBONATOR ASSEMBLY SERVICE ANDMAINTENANCERefer to manual provided

230713‘WATER PUMPO–RING(P/N 315349–000)SCREEN RETAINERWATERSTRAINER SCREEN(P/N 315348–000)FIGURE 12. WATER STRAINER SCREEN5. Inspect strainer screen f

0713248. Open Control Panel water inlet supply lineshutoff valve.9. Plug carbonator(s) and the Water PressureBooster system power cords into electrica

250713‘ Note: The DIFFERENTIAL adjustment (20–psi) between ‘‘CUT–IN’’ (water pump starts) and ‘‘CUT–OUT’’ (waterpump stops) has been adjusted at the f

0713261. Fully close (clockwise) CO2 cylinder valve.2. Slowly loosen CO2 regulator assembly couplingnut allowing CO2 pressure to escape, thenremove re

071327TROUBLESHOOTINGIMPORTANT: Only qualified personnel should service internal components or electrical wiring.WARNING: If repairs are to be made

28 0713Trouble RemedyProbable CauseWATER PUMP ‘‘LONGCYCLES’’ (CON’T)D. Water pre–filter is plugged(this condition will beaccompanied by a change inpit

071329Trouble RemedyProbable CauseDISPENSED DRINKS HAVE‘OFF’’ TASTEA. Air tank contains excessivewater (condensation).A. Drain condensation from air t

3 0713TABLE 1. SPECIFICATIONSModel Numbers (Standard Assemblies W/O Optional Kits)Domestic Units:Beverage Control Panel (one carbonator) Requiring Con

30 0713FIGURE 1. WIRING DIAGRAM (CARBONATOR)FIGURE 2.WIRING DIAGRAM(OPTIONAL WATER PRESSURE BOOSTER SYSTEM)

07133112345678910111213151617192021222324252627131313151315151527FIGURE 16. BEVERAGE CONTROL PANEL ASS’Y

32 0713BEVERAGE CONTROL PANEL ASS’YItemNo. Part No. Name1416 Beverage Control Panel Ass’y OneCarbonator, Domestic0516 Beverage Control Panel Ass’y Tw

0713331234567891011121344566777888101010FIGURE 17. CO2 REGULATOR ASS’Y (P/N 0483)ItemNo. Part No. Name0483 CO2 Regulator Ass’y1 0137 Manifold Ass’y Ca

34 07131234 56891011 37ItemNo.Part No. Name0137 Manifoled Ass’y Carbonstor1 320640 Fitting 1/4 NPT By 7/16-202 183060 Fitting, Tee 1/4 NPT3 183301-100

07133512345678910111213141516FIGURE 21. CO2 REGULATOR ASS’YItemNo. Part No. Name183412 Regulator Ass’y, 100 PSI183446 Regulator Ass’y, 30 PSI183586 Re

36 07131234567ItemNo. Part No. Name183302-100 Check Valve Ass’y1 183300-003 Manifold, 3 Port2 183295-100 Body3 183298 Retainer, Spring4 183296 Ball5 1

071337123456789101112131415161718192021222324252627282930313334353637383940414243444546474849505152111111323263229FIGURE 24. LARGE RESERVE CARBONATOR

38 0713LARGE RESERVE CARBONATORItemNo. Part No. Name416424 Large Reserve Carbonator Ass’y, LowProfile, Domestic496424 Large Reserve Carbonator Ass’y,

07133912345ItemNo. Part No. Name300914 Water Manifold Ass’y1 0191 Manifold Ass’y with Shut-Off Valve2 300922 Water Pressure Regulator3 301102 Gauge, 1

40713 INSTALLATIONThe Beverage Control Panel Assembly is designedto filter,regulate pressure , and distribute plain andcarbonated water, CO2 gas, and

40 07131235678910121424ItemNo. Part No. Name1 315183 Motor, 115V. 60 HZ, Domestic320626 Motor, 230V. 50 HZ, Export2 178025-100 Tapered Gasket, White3

0713411234564445ItemNo. Part No. Name1 311904 Changeover Valve2 0606 Regulator Ass’y (see Figure 5-17)3 176065 Fitting, Swivel, 7/16-204 178025-100 Ta

507131. Lay upper frame on its back. Slide telescopinglower frame on to upper frame then secure withtether strap.2. Lift Assembled frame up and place

60713WARNING: CO2 Displaces Oxygen.Strict Attention must be observed inthe prevention of CO2 (carbondioxide) gas leaks in the entire CO2 and softdrin

07137*BEVERAGE CONTROL PANEL MODEL 0817AND 0516 ARE EQUIPPED WITH TWO CAR-BONATOR ASSEMBLIES. MODEL 1416 AND1548 ARE EQUIPPED WITH ONE CARBONA-TOR AS

8 0713OPTIONAL WATERPRESSURE BOOSTERKITPRESSURE SWITCHWATER PRESSUREBOOSTER SYSTEMWATER TANKWATERSURGE TANKOPTIONAL PRIMARYCO2 REGULATORASS’Y KITOPTI

07139OPTIONAL WATERPRESSURE BOOSTER KITSHUTOFFVALVEWATERTANKPRESSURESWITCHCHECKVALVEWATER PUMP(90–GPH) (341–LPH)SERVICEVALVEWATERSURGE TANKSERVICEVALV