Cornelius 326142000 Wartungshandbuch

FCB (SOLID-STATE) POST-MIX DISPENSERTWO-FLAVOR/HOT-GAS DEFROSTWITH V3 ELECTRONICSService ManualIMI CORNELIUS INC g One Cornelius Place g Anoka, M

3261420003MANUAL DEFROST SYSTEMThe Manual hot-gas defrost system may be activated at any time by pressing ‘‘DEFROST’’ switch on front ofUnit. Refriger

326142000 4PRODUCT SAMPLEVALVE (2)PRODUCTSHUTOFFVALVE (2)FREEZECYLINDER (2)SYRUP FLOWREGULATOR (2)PRODUCTBLENDER TANK (2)CARBONATOR TANKCO2 PRESSURESW

3261420005INSTALLATIONThis section covers unpacking and inspection, installing LOOSE-SHIPPED PARTS, selecting location, installingUnit, preparing for

32614200062. SPANNER WRENCH, FLOW REGULATORS (item 2) is used to adjust flow regulators inside Unit.3. SPANNER WRENCH, DISPENSING VALVE (item 3) is us

73261420001. Product Inlet Fitting2. Scraper Blade (2)3. Evaporator Coi.l4. Relief Valve Port5. O-Ring6. Flatwasher (4)7. Hex Nut (4)8. Faceplate9. R

8326142000KEY ON ENDOF POSTBEATERKEY ON ENDOF POSTKEY SLOTON BLADESCRAPER BLADES MUST BE MOUNTED TO THEBEATER BODY AS SHOWN USING THE PERFO-RATED EDGE

9 3261420001. Close to a plain water inlet supply line with a minimum pressure of 12-psig.NOTE: Circulating air, required to cool the refrigeration sy

10326142000WARNING: CO2 displaces oxygen. Strict attention must be observed in the prevention ofCO2 (carbon dioxide) gas leaks in the entire CO2 and

11 326142000CONNECTING ELECTRICAL POWER CIRCUIT TO UNIT(see Figure 17)WARNING: Make sure Unit 30-amp minimum-rated disconnect switch (not provided)

12326142000TURNING ON ELECTRICAL POWER TO UNITTurn on electrical power to Unit. Operational status of Unit is now being displayed as fault messages on

i326142000TABLE OF CONTENTSPageGENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 326142000IMPORTANT: The following CO2 and liquid disconnects disconnecting and connecting procedure forsoft drink tank replacement or filling soft

14326142000NOTE: Syrup systems may be sanitized at this time as instructed.FILLING FREEZE CYLINDERS WITH PRODUCT1. Open product shutoff valves, locate

15 326142000ADJUSTING ‘‘VIS SET’’ (PRODUCT VISCOSITY) OF DISPENSED PRODUCTAdjust ‘‘VIS SET’’ (PRODUCT VISCOSITY) determines what product consistency o

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17326142000OPERATORS INSTRUCTIONSThis section describes operating controls and indicators, dispensed product conditions, operatingcharacteristics, Uni

18326142000‘‘ERROR RESET’’ Control Switch.‘‘ERROR RESET’’ control switch, located on control panel (see Figure 5), is a touch-type switch and requires

19326142000‘‘DEFROST 1’’ or ‘‘DEFROST 2’’ Display Messages.‘‘DEFROST 1’’ or ‘‘DEFROST 2’’ display messages will appear on message display if either fr

20326142000NOTE: Automatic defrost, sleep time, and wake up time may be used in any combination together orseparately.FACEPLATE RELIEF VALVESThe facep

21326142000Overrun is a Variable.The percentage or degree of overrun depends on a number of factors. The specific syrup, BRIX, low dispensingvolume, c

223261420001. If some time has elapsed since last drink was drawn from particular freeze cylinder and compressor hasnot cycled on, the drink dispensed

ii326142000TABLE OF CONTENTS (cont’d)PageADJUSTING ‘‘VIS SET’’ (PRODUCT VISCOSITY) OF DISPENSED PRODUCT 15. . . . . . . . . . . . . . . . . . . . . .

23326142000Make sure CO2 cylinder shutoff valve is fully opened and regulator assembly 1800-psi gage indicator is not inshaded (‘‘change CO2 cylinder’

24326142000PROGRAMMING MAIN MENU SELECTIONS ONTO MESSAGE DISPLAYThe MAIN MENU SELECTIONS (see Table 4) may be brought up on message display as instruc

25326142000‘‘VOLTAGE’’ (DISPLAYED VOLTAGE READOUT)Displayed voltage readout may be displayed on message display as instructed in SECTION IV SERVICE AN

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27326142000SERVICE AND MAINTENANCEThis section describes service and maintenance to be performed on the Unit.WARNING: Disconnect electrical power to U

28326142000LOWER FRONT ACCESS PANELRemove two screws securing lower front panel, then pull panel down to remove from Unit.CONDENSER COIL ACCESS PANELP

293261420007. Remove parts from sanitizing solution and place on clean paper towels.NOTE: Use Dow-Corning DC-111 (P/N 321471000) light grade silicone

30326142000FIGURE 5. OPERATING CONTROLS

31326142000FIGURE 6. UNIT INTERNAL COMPONENTS

32326142000SPRING HOUSINGTORSION SPRINGSPRING FITTINGDISPENSINGVALVE BODYCAGED O-RINGVALVELEVERSLEEVESPRINGKNOBRETAININGSCREW(2)HOLD-DOWNPLATE(2)FIGUR

iii326142000TABLE OF CONTENTS (cont’d)PagePROGRAMMING ‘‘DEFROST’’ (AUTOMATIC) SETTINGS INTO UNIT 24. . PROGRAMMING ‘‘SLEEP’’ (SLEEP TIME) INTO UNIT

333261420001. Press ‘‘OFF 1’’ and ‘‘OFF 2’’ switches on Unit control panel to stop refrigeration system and beatersmotors.2. Remove condenser coil acc

3432614200014. Repeat steps 11 through 13 until desired carbonated water flow rate is achieved.15. Remove added length of line from outlet side of car

35326142000ADJUSTING BRIX (WATER-TO-SYRUP) ‘‘RATIO’’ OF DISPENSED PRODUCT(see Figures 2 and 6)1. Remove Unit front lower access panel as instructed fo

363261420001. Remove Unit front lower access panel as instructed for access to carbonator secondary CO2 regulator with100-psi gage.2. Observe pressure

37 326142000HIDDEN SECURITYSWITCHMESSAGE DISPLAYFIGURE 9. CONTROL PANELPROGRAMMING MAIN MENU SELECTION ONTO MESSAGE DISPLAYThe MAIN MENU SELECTIONS (s

383261420001. Refer to PROGRAMMING MAIN MENU SELECTIONS ONTO MESSAGE DISPLAY and bring up‘‘CLOCK’’ on display. Press ‘‘DEFROST’’ (SELECT) switch to lo

39 3261420005. Press ‘‘ERROR RESET’’ switch two times to exit from MENU SELECTIONS.PROGRAMMING ‘‘WAKE UP’’ (WAKE UP TIME) INTO UNIT‘‘WAKE UP’’ (WAKE U

40326142000SWITCHNO.FUNCTION1 POINT OF SALE MESSAGE SELECT See Table 72 POINT OF SALE MESSAGE SELECT See Table 73 POINT OF SALE MESSAGE SELECT See Tab

41 326142000PROGRAMMING POINT OF SALE MESSAGE DISPLAY(see Figure 7 and 10)Note: Point of sales display messages may be turned off by placing No. 1 and

423261420001. Refer to PROGRAMMING MENU SELECTIONS ON MESSAGE DISPLAY and bring up ‘‘SENSORS’’(TEMPERATURES READOUT)on message display.2. Press ‘‘DEFR

iv326142000TABLE OF CONTENTS (cont’d)PagePROGRAMMING ‘‘SLEEP’’ (SLEEP TIME) INTO UNIT 38. . . . . . . . . . . . . . . . . PROGRAMMING ‘‘WAKE UP’’ (WAK

43 32614200017. Press ‘’DEFROST’’ (SELECT) switch. No. 2 carbonated water solenoid relay will click when switch ispressed.18. Press ‘‘CANCEL DEFROST’’

44326142000BRIX “A”11.0 0.135811.5 0.142012.0 0.148112.5 0.154313.0 0.160513.5 0.166714.0 0.172814.5 0.179015.0 0.185215.5 0.191416.0 0.1975 GALLONS =

45 326142000DISPLAYING ‘‘TOTALS’’ (DISPLAYED CYCLES AND HOURS TOTALS) ONTO MESSAGEDISPLAY (see Tables 4 and 8).1. ‘‘TOTALS’’ (DISPLAYED CYCLES AND HOU

463261420004. Remove right-hand side panel as instructed for access to No. 2 product blender tank product shutoff valve.5. Close No. 2 product blender

47 32614200017. Press ‘‘AUTO BLEND 1’’ switch to fill No. 1 product blender tank with sanitizing solution. Carbonator waterpump will start and begin p

4832614200036. After carbonator water pump cycles off, intermittently pull and release No. 1 freeze cylinder faceplate reliefvalve. This bleeds CO2 fr

49 3261420004. Remove lower front access panel and left-side panel as instructed for access to the water pump waterstrainer screen.5. Pull up on carbo

50326142000REPLENISHING SYRUP SUPPLYNOTE: Sugar free diet syrup cannot be used with this Unit.Although syrup replenishing can be done anytime, syrup s

51 3261420002. Slowly loosen CO2 regulator assembly coupling nut allowing CO2 pressure to escape, then removeregulator assembly from empty CO2 cylinde

52326142000FIGURE 12. WATER STRAINER SCREEN AND DOUBLE LIQUID CHECK VALVE

v326142000TABLE OF CONTENTS (cont’d)PageALL FAULT MESSAGES NOT OPERATING. 62. . . . . . . . . . . . . . . . . . . . . . . . . . ‘‘CO2 OUT’’ FAULT MESS

53 326142000CLEANING CO2 GAS CHECK VALVES(see Figures 2 and 13)The CO2 gas check valves must be inspected and serviced at least once a year under norm

54326142000NOTE: Items in parentheses are in reference to Figure 3.5. Remove HEX NUTS (item 7) and FLATWASHERS (item 6) securing FACEPLATE (item 8) to

55 326142000INSTALLING BEATER DRIVE SHAFT ASS’Y AND BEATER DRIVE MOTOR ON UNITNOTE: Use Beater Drive Shaft Assembly Alignment Tool Kit (P/N 0726) when

563261420002. Sanitize syrup system as instructed in CLEANING AND SANITIZING.REPLACING FREEZE CYLINDER BEATER MOTOR(see Figure 6 and 14 )NOTE: Use Bea

57 326142000ADJUSTING CARBONATOR TANK LIQUID LEVELThe carbonator tank liquid level (pump cut-in and cutout was adjusted at the factory and should requ

58326142000RELIEF VALVECARBONATEDWATER TANKLEVEL CONTROLSWITCHES(2)SWITCHESACTUATOR BRACKETACTUATOR BRACKETADJUSTMENT SCREWFIGURE 15. CARBONATOR LIQUI

59 326142000FIGURE 16. REFRIGERATION FLOW DIAGRAM

60326142000FIGURE 17. WIRING DIRGRAM

61326142000WARNING: If repairs are to be made to a product system, remove quick disconnects fromthe applicable product tank, then relieve the system

62326142000Trouble RemedyProbable CauseALL CONTROL PANELSWITCHES NOT OPERATING.(cont’d)E. Flat cable connected betweencontrol switch module andmaster

vi326142000TABLE OF CONTENTS (cont’d)PageLIST OF FIGURES (CONT’D)FIGURE 12. WATER STRAINER SCREEN AND DOUBLE LIQUID CHECK VALVE 52. . . . . . . . . .

63326142000Trouble RemedyProbable CauseALL FAULT MESSAGES NOTOPERATING. (cont’d)D. Master circuit board notoperating.D. Replace master circuit board.E

64326142000Trouble RemedyProbable CauseDEFROST CYCLE DOES NOTCANCEL AFTER PRESSING‘‘CANCEL DEFROST ’’SWITCH.A. Flat cable not properlyconnected to con

65326142000Trouble RemedyProbable CauseERRATIC CARBONATORWATER PUMP CYCLING.A. Insufficient water supplypressure. ‘‘H2O OUT’’ faultmessage goes on and

66326142000Trouble RemedyProbable CauseFROZEN PRODUCTCONSISTENCY VARIESEXCESSIVELY.A. Dispensed product BRIXvarying because:A.Syrup and/or water flowr

32614200067FCB (SOLID-STATE) POST-MIX DISPENSERTWO–FLAVOR/HOT-GAS DEFROSTWITH V3+ ELECTRONICS416120-xxx416120-xxx496120-xxxMODEL NO.

683261420001291316171819202122232425262728293132333435363738394041424344454647485152535456576265707190939497100101102103104106107108109119120126107107

326142000691025293049505557585960636466676869737475767880818283868991929596989911011111211311411612112212429292999FIGURE 19. FCB POST-MIX DISPENSER (C

3261420007045678111214157984858788115117 1184FIGURE 20. FCB FLOW DIAGRAM

32614200071FCB POST-MIX DISPENSERItemNo. Part No. Name1 325457000 Blade, Scraper2 2353 Body, Beater3 326002000 Tube Kit, Drain Tube (Not Shown; SeeFig

32614200072ItemNo. Part No. Name67 325940000 Relay, Start, Compressor, 230V. 60HZ.35 Amp (Domestic)197466000 Relay, Start, Compressor, 230V. 50HZ.35 A

3261420001GENERAL INFORMATIONIMPORTANT: To the user of this manual - This manual is a guide for installing, operating, andmaintaining this equipment.

32614200073123456789FIGURE 21. FACEPLATE ASSEMBLYItemNo. Part No. Name326106000 Door, Freeze Cylinder Ass’y1 320678000 O-Ring, 4.60 I.D. By .210 C.S.2

3261420007412345678910111213FIGURE 22. DISPENSING VALVE ASSEMBLYItemNo. Part No. Name1557 Dispensing Valve Ass’y1 321653000 O-Ring, .862 I.D. By .103

32614200075123456789111213141516171819202122232425262728293031323310FIGURE 23. CO2 REGULATOR ASSEMBLYItemNo. Part No. Name326097000 CO2 Regulator Ass’

32614200076FIGURE 24. CARBONATOR ASSEMBLYItemNo. Part No. NameCarbonator and Motor Ass’y1 326131000 Tube Ass’y, CO2 Water Outlet (Includes2-10)2 32501

32614200077ItemNo. Part No. Name14 770104 Nipple, For .250 I.D. Tube15 176017000 Swivel Nut, 7/16-2016 318045000 Tube Ass’y (Includes 17-20)17 1741030

326142000 78WARRANTYIMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un-der normal use and s

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IMI CORNELIUS INC.CORPORATE HEADQUARTERS:One Cornelius PlaceAnoka, Minnesota 55303-6234(612) 421-6120(800) 238-3600

326142000 2Table 1. Design Data (cont’d)Table 1. Design Data (cont’d)Overall Dimensions: Overall Dimensions: Height 60-1/2 inchesWidth 19-1/4 inchesDe