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CHILLER
Models: CH1500–CH7500
Operators Manual
PRINTED IN U.S.A
IMI CORNELIUS INC; 1997–2002
IMI CORNELIUS INC One Cornelius Place Anoka, MN 55303-6234
Telephone (800) 551–4423 Facsimile (800) 519–4423
Part No. 91961
July, 1997
Revised: August 9, 2002
Revision D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
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Inhaltsverzeichnis

Seite 1 - CHILLER

CHILLER Models: CH1500–CH7500Operator’s ManualPRINTED IN U.S.AIMI CORNELIUS INC; 1997–2002IMI CORNELIUS INC  One Cornelius Place  Anoka, MN 55

Seite 2 - TABLE OF CONTENTS

791961START UPWATER FLOW START-UPChiller with PumpIt is important to check the pump rotation on the three phase units. Remove the lower side panel to

Seite 3 - TABLE OF CONTENTS (cont’d)

891961Differential Thermostat OptionIf the Chiller is equipped with a DIFFERENTIAL THERMOSTAT, the air probe will need to be located whereambient tem

Seite 4 - GENERAL INFORMATION

991961MAINTENANCECAUTION: Disconnect electrical power before performing any of the following maintenanceprocedures. The Chiller will require very litt

Seite 5 - INSTALLATION

1091961FLUID RECOMMENDATIONRemcor Chillers are designed to operate with water to provide maximum performance fortemperatures of 40F–100F.Distilled W

Seite 6 - PLUMBING

1191961WARNING: If repairs are to be made to the refrigeration system, make sure electrical poweris disconnected from the unit.TROUBLESHOOTINGIMPORT

Seite 7 - Chiller without Reservoir

1291961Trouble RemedyProbable CauseD. Refrigerant loss. D. Check the sight glass. If bubblesare seen flowing through it, theChiller needs to be leak c

Seite 8

1391961SERVICEWhen servicing a REMCOR Chiller, it is important to note the information contained on the data plate located inthe upper rear of the uni

Seite 9

1491961THIS PAGE LEFT BLANK INTENTIONALLY

Seite 10 - START UP

1591961SAFETY CONTROLSEach Chiller is provided with three standard safety controls. These controls are arranged in series in the controlcircuit to aut

Seite 11 - Control Panel

1691961TXV EQUALIZERLINETXV SENSINGBULBTXVEVAPORATORLIQUID LINESOL. VALVEHOT GASBYPASSVALVECOMPRESSORLOW PRESSURESWITCHHIGH PRESSURESWITCHSIGHT GLASSF

Seite 12 - MAINTENANCE

i91961TABLE OF CONTENTSPageGENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IN

Seite 13 - FLUID RECOMMENDATION

17 91961134567891011121314151617181920212223242526410FIGURE 8. CHILLER PARTS BREAKDOWNIndexNo.Description1 1/2” FPT Coupling2 Thermowell, Low Temp. Th

Seite 14 - TROUBLESHOOTING

189196112345FIGURE 9. PUMP AND TANK COMPONENTSIndexNo.Description1 Thermowell, Temperature Control2 Temperature Probe3 Tank AssemblyIndexNo.Descriptio

Seite 15

19 919611234567FIGURE 10. ELECTRICAL BOX COMPONENTSIndexNo.Description1 Low Temperature Thermostat2 Control Transformer3 Contactor, Compressor4 High p

Seite 16

2091961WARRANTYIMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un-der normal use and servic

Seite 17

IMI CORNELIUS INC.CORPORATE HEADQUARTERS:One Cornelius PlaceAnoka, Minnesota 55303-6234(763) 421-6120(800) 238-3600

Seite 18 - SAFETY CONTROLS

ii91961TABLE OF CONTENTS (cont’d)PageLIST OF FIGURESFIGURE 1. INSTALLATION DETAILS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 19

191961GENERAL INFORMATIONINTRODUCTIONRemcor “CH” Series Refrigerated Recirculating Water Chillers are designed to provide a continuous flow ofclean co

Seite 20 - 17 91961

291961INSTALLATIONLOCATIONInstall the Chiller indoors in a well ventilated area where ambient temperatures will never fall below 40F or riseabove 110

Seite 21

391961ELECTRICALAll wiring must conform to the National Electric Code and any applicable local codes. The Chiller must be PERMANENTLY wired by means o

Seite 22 - 19 91961

491961Chiller with ReservoirThe reservoir can be filled by removing the water fill cap located on the upper rear of the Chiller (See Fluid Rec-ommenda

Seite 23 - WARRANTY

591961RESERVOIRLOW TEMP. CONTROLFROM PROCESSCHILLER INLETEVAPORATORPUMP BYPASS VALVECHILLER OUTLETTO PROCESSFIGURE 2. CHILLER PLUMBING SCHEMATIC WITH

Seite 24 - (800) 238-3600

691961THIS PAGE LEFT BLANK INTENTIONALLY

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