Cornelius 2000 - Series Installationshandbuch

IMPORTANT:TO THE INSTALLER.It is the responsibility ofthe Installer to ensure thatthe water supply to thedispensing equipment isprovided with protecti

5638085277FIGURE 2. DIMENSION DRAWINGS (30 LBS.) IMD300–30 AND IMD600–30SHIPPING WT. (IMD300–30) 220 LBS. (APPROX.)SHIPPING WT. (IMD600–30) 240 LBS. (

6638085277INSTALLATION INSTRUCTIONSA.. REMOVE ICEMAKER FROM CARTON:1. Keep unit in the upright position, remove carton and pallet from unit and inspec

7638085277NOTE: Unit must be installed per local electrical code.F.. DRAIN CONNECTION1. Install splash panel on machine and hold in place with (2) scr

8638085277Low Water Safety Control – Adjust magnet by bending magnet arm as shown in figure 1 to shut down unit ifthe water level drops below the line

9638085277GUIDE TO SERVICEICEMAKER CLEANING AND SANITIZING PROCEDURESDo not use any of the ice made during cleaning operations.Clean and sanitize ice

106380852774. Check safety circuits for proper operation.5. Check refrigeration system (see page12 12).6. Check unit for abnormal noise. Tighten machi

11638085277WATER LEVEL CONTROLHOW WATER LEVEL CONTROL WORKSWhen water is introduced through the inlet fitting the float rises. the float pushes agains

12638085277The operating positions of the switch are fixed, no adjustments are necessary. If switch replacement becomesnecessary, simply disconnect ca

13638085277Use general refrigeration system practices when replacing and recharging unit. After new valve is in place, gothrough previous monitored ad

146380852776. Recharge unit with refrigerant per nameplate.7. Turn power and water On to unit.8. With unit running adjust modulating valve to proper

i 638085277TABLE OF CONTENTSPageSAFETY INFORMATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15638085277AUGER & EXTRUDING HEAD REMOVAL1. Disconnect unit from power supply.2. Remove storage container cover and put aside.3. Turn off water su

16638085277TO REPLACE BEARINGS1. Dispense all ice from unit.2. Disconnect unit from electrical power.3. Remove panels.4. Unplug Dispense Motor and Ice

17638085277OVERLOAD CHECK – FIGURE 10.4. Using a volt–ohm meter check the continuity across the overload, contacts #1 & #3. If none, wait for unit

186380852772. Remove motor end bell and stator, if necessary.3. Check terminals 1 and 3 on overload. No continuity replace overload. Use a volt–ohm me

19638085277SAFETY CONTROLSYour Icemaker unit has several safety and control devices incorporated into its design.WARNING: None of the below described

20638085277GUIDE TO GOOD ICECUSTOMERCOMMENTSCHECK ICEMAKER LOCATION CONDITIONSFIRSTCHECK ICE MAKERS Use gauges for checkingsuction and headpressures.

21638085277TROUBLESHOOTING CHART – ICEMAKER NOT OPERATINGNO POWERCheck electrical wiring in con-trol box for loose connec-tions.Check for failed servi

22638085277GROUNDBLACKWHITESERVICESWITCHILLUM.MERCH.OPTIONDRINK FRONTOPTIONTRANSFORMER24V24VVALVES64BLACKI3CSRMSSTARTCAP.STARTRELAYLCOMPRESSORFAN53BLA

23638085277FIGURE 15. SCHEMATIC IMD 300–30, IMD600–30, IMD601–30, IMD600–90, AND IMD601–90

24638085277FIGURE 16. SCHEMATIC IMD302–30, IMD602–30, AND IMD602–90

ii638085277TABLE OF CONTENTS (cont’d)PageTROUBLESHOOTING GEAR MOTORS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THE GEARMOT

25 63808527712345678910FIGURE 17. IMD 300–15 CABINET PARTS ASSEMBLY AND PARTS LISTITEMNO.PART NO. DESCRIPTION1 638032724 Panel – Left Side2 638032731

266380852771234567891011FIGURE 18. IMD300–30 AND IMD600–30 CABINET PARTS ASSEMBLY AND PARTS LISTITEM NO. PART NO. DESCRIPTION1 638032037 Panel – Left

27 63808527712345678910FIGURE 19. IMD600–90 CABINET PARTS ASSEMBLY AND PARTS LISTITEMNO.PARTNO.DESCRIPTION1 638032539 Panel – Left Side2 638032537 Pan

2863808527712346789101213 14 15161718 19 20 212223FIGURE 20. REFRIGERATION AND FRAME ASSEMBLY IMD 300–15

29 638085277REFRIGERATION AND FRAME ASSEMBLY IMD 300-15 PARTS LISTITEM NO. PART NO. DESCRIPTION1 638000784 Condenser2 638000872 Shroud–Fan3 638001007

30638085277123456119871010FIGURE 21. REFRIGERATION AND FRAME ASSEMBLY IMD 300–30 AND IMD 600–30

31 638085277REFRIGERATION AND FRAME ASSEMBLY IMD 300–30 AND IMD 600–30 PARTS LISTITEM NO. PART NO. DESCRIPTION1 638004204 Condenser – (Air Cooled)6380

32638085277123456789FIGURE 22. REFRIGERATION AND FRAME ASSEMBLY IMD 600–90

33 638085277REFRIGERATION AND FRAME ASSEMBLY IMD 600–90 PART LISTITEM NO. PART NO. DESCRIPTION1 638036273 Condenser, Air Cooled638036272 Condenser, Wa

346380852771234567FIGURE 23. WATER CONTROL ASSEMBLY AND PARTS LIST PART NO. 04643-04 IMD 300-30 AND IMD 600-30ITEMNO.PART NO. DESRIPTION1 638030822 R

iii 638085277TABLE OF CONTENTS (cont’d)PageFIGURE 12. PIN NUMBERS 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35 63808527723451FIGURE 24. WATER CONTROL ASSEMBLY AND PARTS LIST PART NO. 32843 IMD 300–1532545 IMD 600-90ITEMNO.PART NO. DESRIPTION1 638030825 Resev

36638085277FIGURE 25. TOP VIEW ICE LEVEL CONTROL ASSEMBLYPART NO. 32770 IMD 300-15 AND 32770-002 IMD 302–5FIGURE 26. SIDE VIEW ICE LEVEL CONTROL ASSEM

37 638085277ICE LEVEL CONTROL ASSEMBLY PARTS LIST FOR PART NO 32770 IMD 300–15 AND 32770–002 IMD302–15ITEMNO.PART NO. DESRIPTION1 638032760 Gear Motor

38638085277FIGURE 27. TOP VIEW ICE LEVEL CONTROL ASSEMBLY IMD 300-30 ANDIMD 600-30PART NO. 31494-001 (115V) PART NO. 31494-002 (208V/220V)FIGURE 28. S

39 638085277ICE LEVEL CONTROL ASSEMBLY PARTS LIST IMD300–30 AND IMD600–30PART NUO 31494–001 (115V) PART NO. 31494–002 (208V/220V)ITEMNO.PART NO. DESRI

40638085277FIGURE 29. TOP VIEW ICE LEVEL CONTROL ASSEMBLY IMD 600-90PART NO. 31892FIGURE 30. SIDE VIEW ICE LEVEL CONTROL ASSEMBLY IMD 600-90PART NO. 3

41 638085277ICE LEVEL CONATROL ASSEMBLY PARTS LIST IMD 600–90 PART NO. 31892ITEMNO.PART NO. DESRIPTION1 638031893 Insulated Bin Cover Assembly2 638036

42638085277FIGURE 31. BIN AND FRONT END ASSEMBLY IMD 300-15, IMD 300-30 AND 600-30123456789,81011121314141516171819202122232425262728302631

43 638085277BIN AND FRONT END ASSEMBLY PARTS LIST IMD 300-15, IMD 300-30 AND 600-30ITEMNO. 300-15PART NO. 300-30PART NO. 600-30PART NO.DESRIPTION1 638

44638085277FIGURE 32. BIN AND FRONT END ASSEMBLY IMD 600-90123456789101112131415161718192021222324,25,262728

iv638085277TABLE OF CONTENTS (cont’d)PageFIGURE 41. GEAR MOTOR ASSEMBLY 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 42.

45 638085277BIN AND FRONT END ASSEMBLY IMD PARTS LIST 600-90ITEMNO.PART NO. DESRIPTION1 638090050 Gear Motor (115V) w/items 2-6638090050-04 Gear Motor

4663808527712344567891011512FIGURE 33. ELECTRICAL BOX ASSEMBLY PART NO. 32776 IMD 300–15AND PART NO. 32776-002 IMD 302-15

47 638085277ELECTRICAL BOX ASSEMBLY PARTS LIST, PART NO. 32776 IMD 300–15AND PART NO. 32776-002 IMD 302-15ITEM NO. PART NO. DESCRIPTION1 638004402 Rel

486380852771234567891112141516151718192022232425FIGURE 34. ELECTRICAL BOX ASSEMBLY IMD 300–30 AND IMD 600–30 IMD 600-90 (ALL VOLTAGES)

49 638085277 ELECTRICAL BOX ASSEMBLY PARTS LIST IMD 300–30,IMD 600–30 AND IMD 600-90 (ALL VOLTAGES)ITEM NO. PART NO. DESCRIPTION1 638031001 Electrica

50638085277123457891011129FIGURE 35. COMPRESSOR ELECTRICAL BOX ASSEMBLY AND PARTS LISTIMD 300-30, 600-30 AND 601-30ITEMNO.PART NO. DESRIPTION1 6380079

51 6380852771234567898FIGURE 36. COMPRESSOR ELECTRICAL BOX ASSEMBLY AND PARTS LIST IMD 302-30ITEMNO.PART NO. DESRIPTION1 638007042-04 Screw, No. 8-322

5263808527712345678910FIGURE 37. COMPRESSOR ELECTRICAL BOX ASSEMBLY AND PARTS LIST IMD 602-30ITEMNO.PART NO. DESRIPTION1 638007042-04 Screw, No. 8-322

53 638085277123456647FIGURE 38. COMPRESSOR ELECTRICAL BOX ASSEMBLY AND PARTS LIST IMD 600-90 AND IMD 601–90ITEMNO.PART NO. DESRIPTION1 638090633 Elect

54638085277FIGURE 39. COMPRESSOR ELECTRICAL BOX ASSEMBLY IMD 602-90 EXPLODED VIEW AND PARTS LISTITEMNO.PART NO. DESRIPTION1 638007042–04 Screw, No. 8-

1638085277SAFETY INFORMATIONRecognize Safety InformationThis is the safety-alert symbol. When you see thissymbol on our machine or in this manual, be

55 6380852771122334455667788991010111112121313141415151616911FIGURE 40. DISPENSE MECHANISM ASSEMBLY IMD 300-15, IMD300-30, IMD 600-30 AND IMD 600-90EX

56638085277DISPENSE MECHANISM ASSEMBLY PARTS LIST IMD 300-15, IMD300-30, IMD 600-30 AND IMD 600-90PARTS LISTITEMNO.PART NO. DESRIPTION1 638031035 Brac

57 638085277COMPLETE GEAR MOTORS, INCLUDING SEALS & MOUNT, ARE AVAILABLE AS FOLLOWS:MODEL GEAR MOTOR P/NIMD 300 SERIES 638090050–002IMD 301 SERIES

58638085277FIGURE 42. GEAR MOTOR ASSEMBLY WIRING DIAGRAM (ALL VOLTAGES) EXPLODED VIEW

59 638085277GEAR MOTOR ASSEMBLY PARTS LISTITEM NO. PART NO. DESCRIPTION1 638041954 Motor & Adapter Assembly2 638041920 Junction Box3 638041922 Rel

60638085277WARRANTYIMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un-der normal use and se

One Cornelius PlaceAnoka, Minnesota 55303-6234Telephone (800) 238-3600Facsimile (763) 422-3246Corporate Headquarters:IMI CORNELIUS INC.

2638085277CAUTION: Unit requires a separate electrical line. See Manual for proper fuse size.WARNING: There Must Be Adequate Clearance Around Ice Ma

3638085277SPECIFICATION CHARTModels CondensingUnitVAC Hz Ph CompRLAFanAmpsGrmtrAmpsRefrigerantOz. TypeCircuitFuseIMD300–15A Air Cooled 115 60 1 6

4638085277FIGURE 1. DIMENSION DRAWING (15 LB.) IMD 300–15SHIPPING WT. 189 LBS. (APPROX.)